User's Guide

* Please read the instruction manual carefully before use and operate according to the correct instructions in the instruction manual.

Guangzhou Suntok Food Machinery Co.,Ltd

No. 2, Xintang Industrial Avenue, Shunde District, Foshan City,

Guangdong Province

Product Description

SF-81S oblique fish slicing machine is currently a very advanced and highly automated fish slices processing machine. It realizes fully automatic feeding, processing and discharging. It is especiallysuitable for use in food processing plants and distribution centers, and also meets the requirements of fully automatic assembly lines.With stainless steel materials, patented special blade, patented feeding mechanism and the latest transmission mechanism, the performance of machine is more stable, has good processing effect, high efficiency and large processing capacity. The enlarged body design can process larger fish fillets. The separate control system is equipped with a conveyor for discharging, which is more convenient to use and has better effect than the previous discharging method. Flip-top cleaning and maintenance structure makes body cleaning easier and more thorough.

The slicing angle and slicing thickness can be customized to meet the individual needs of customers. It is especially suitable for food processing industries with large processing volumes and high processing efficiency, such as food processing centers, distribution industries and fully automatic production lines.

Installation and Testing

  • Place the machine in a horizontal position and twist the nut above the screw upward. Then lock and hold the frame to ensure that the machine works smoothly. Place the conveyor into the machine from the center of the rear end of the machine, ensuring that the fish slices can fall onto the conveyor belt, and level the base plate according to the machine adjustment method.
  • Plug in the aviation socket that connects the machine to the conveyor belt. This machine uses a single-phase three-pin plug with a wire. Make sure the socket is connected with a ground wire before powering on. To ensure safety, do not use a three-pin socket without a ground wire. (½ inches water pipe entrances are reserved at the positions of the conveyor and the machine comb plate. Please connect the water source during cutting)
  • Please connect the power supply, the power-on indicator light is on, and click the screen to enter the operation interface. Click the screen (return to zero) option and the machine will automatically return to position.
  • After the machine detection is completed, place the boneless ingredients into the divided area of the feeding trough, select the automatic option on the screen, start the conveyor belt option, press the start button, and the machine will automatically complete the slicing and conveying of the fish.
  • After the work of the day, please clean and maintain the equipment in time to avoid food residues left in the blades and equipment to deteriorate and cause damage to equipment parts.

Precautions

  • It is strictly prohibited to put hands or other hard objects inside the machine when the machine is operating.
  • The machine must be connected to the ground wire and equipped with an external leakage protection switch.
  • When cleaning or maintaining the machine, please disconnect the power supply first. It is strictly forbidden to wash the machine while it is powered on, and it is strictly forbidden to wash electronic and electrical components.
  • When the machine is out of use, the power supply should be disconnected.

If you find any abnormality while the machine is working, please cut off the power supply immediately.

Blade Troubleshooting Table

  • Uneven thickness of fish slices

    Problem 1: The tightness of the blade screws is inconsistent

    Adjust the blade screw to make the blade tight and consistent (you can check the tightness by pressing the blade with your finger). Note that the tightness is moderate and should not be adjusted too tightly, otherwise it may cause the blade to break easily.

    Problem 2: The blade is not sharp or broken

    → Replace dull or broken blades.

    Problem 3: Deformation of the comb plate

    Remove the knife-comb pressure plate, take out the deformed knife-comb plate, adjust the parallelism or replace it.

  • The blade breaks badly

    Problem 1: The comb plate is seriously deformed and pressed against the blade for a long time.

    Remove the knife-comb pressure plate, take out the deformed knife-comb plate to adjust parallelism or replace it.

    Problem 2: Minced meat accumulates in the slot of the comb, causing the comb to press against the blade.

    Regular cleaning.

  • Problem 3: The blade is installed in the wrong position or misaligned with the comb board.

    Install the blade correctly.

    Problem 4: There are burrs in the U-shaped groove of the comb board, which will scrape the blade during operation.

    Take out the abnormal comb board, and file the damaged part with an alloy file.

    Problem 5: The blade is not sharp, damaged, broken or not replaced in time.

    Replace broken and unsharp blades in time.

    Problem 6: There are loose fastening screws on the knife holder, which makes the force uneven.

    Regularly check whether the screws on the tool holder are loose.

    Problem 7: The blade lock is too tight.

    Adjust the blade tightness to moderate.

Cleaning instructions

Stop using the machine and return it to zero. Connect the reserved 8mm air pipe, click the cylinder start button on the main screen, and enter the password to enter the cylinder operation page. Then select the start cylinder, open the plastic electric box, and press the up arrow button. The cylinder will support the table and the limit device will automatically enter the limit hole. You can use tap water to rinse the blade, comb plate and other parts to complete the cleaning work. After cleaning is completed, pull out the limit rod in the limit device, press the down button, wait for the work surface to return, and then select the cylinder stop button on the screen to return to the main page.

Preventive Maintenance Checklist

Inspection area

Items

Method

Standards and checkpoints

Frequency

Estimated time required

Everyday

Everyweek

Every  month

Machine body

Cleaning

Clean, check

Body cleaning

   

3 mins.

Accessories

Check the screw tightness

Tighten with tools

 

 

10 mins.

Horizontal

Check the fuselage  level

Place it horizontally

   

3 mins.

Electric wire

Electric wire

Whether the skin is broken and aging

Replace undamaged wires

   

3 mins.

Transmission part

Eccentric  swing arm

Check lubrication level

Add lubricating oil regularly

 

 

5 mins.

Belt

Check the belt for wear and weakness

Replace with new belt

   

5 mins.

Pneumatic part

Cylinder

Is there air leakage or damage?

Replace with new cylinder

 

 

3 mins.

Air pipe

Check whether the air pipe is damaged or leaking

Replace with new air pipe

 

 

2 mins.

Routine maintenance will not only ensure stable and reliable operation, but also extend the service life of the equipment.

Safety precautions

  • Mechanical aspects:
    1. Be sure to read this manual when operating the device.Wear appropriate work clothing.
    2. Do not wear ties, necklaces, or loose clothingwhen operating or maintaining equipment.
    3. Wear required protective equipment such as: gloves, beanie, goggles, etc.
  • Mechanical transmission area:
    When the machine is running, the body should not touch the motor, swing arm, pulley, belt and other dangerous areas. If maintenance and maintenance are required, be sure to cut off the power supply according to the prescribed steps before proceeding.
  • Electrical aspects:
    1. Electrical hazards are always present at the power supply and terminals of equipment. In order to avoid any accidents of electric shock and death, the main power must be cut off before maintaining the equipment and repairing the electrical circuit. And only qualified or trained maintenance personnel should maintain and repair the equipment.
    2. Before doing any maintenance in the electrical box, please turn off the main power supply, and live operation is strictly prohibited. Only trained personnel are allowed to perform live maintenance or adjustments.
    3. Check to make sure the equipment is properly wire grounded.
    When performing any operation or maintenance on the equipment, standard safety procedures should be strictly implemented, so as to avoid any unnecessaryaccidents.
    4. Know and remember the location of all safety devices such as EMO, MCB, RCCB etc.

Safety precautions

IMPORTANT WARNING !

Warning: Please read and fully understand all tips and warnings before using this product. Your safety is paramount! Failure to follow procedures and safety warnings could result in serious injury or property damage.

Remember: You are responsible for your own safety!

NOTE

  1. Please do not put ingredients in the manual mode, so as not to damage the blade.
  2. This machine is only suitable for cutting fresh meat and boneless ingredients. Do not cut hard ingredients (fish with bones or scales, fish heads and tails, bones, etc.).
  3. The operator is not allowed to leave the machine during work. If any abnormal situation is found, please press the emergency stop switch immediately, and consult professional technicians to continue working after confirming that it is normal.
  4. The equipment should be placed as far away as possible from areas with very humid or high water vapor, so as to avoid rusting of blades and failure of electronic components.
  5. Do not use high-temperature water when cleaning the equipment, so as to avoid thermal expansion and contraction causing blade breakage and water vapor rising upwards to damage electronic components.
  6. If a blade is found to be broken or damaged and not sharp, it should be replaced in time to avoid affecting the service life of the surrounding blades.
  7. Frequently check whether the screws and transmission parts on the machine are loose, etc., and deal with any abnormal conditions in time.
  8. Maintenance with grease: The bearing part of the swing arm of the machine needs to be maintained with grease regularly.

WARNING

  1. During the working process of the machine, it is strictly forbidden to put your hands into the equipment.
  2. When washing with water, make sure the power has been disconnected.
  3. Normal operators such as children and the elderly are strictly prohibited from operating the machine.
  4. It is strictly forbidden to operate the machine when under the influence of drugs or alcohol.
  5. Without the permission of the manufacturer, it is strictly forbidden to change the disassembly circuit or mechanical structure without authorization, and you will be responsible for the consequences if there is any damage.
  6. Maintenance with grease: The bearing part of the swing arm of the machine needs to be maintained with grease regularly.

Machine cleaning and maintenance

※After the machine is used , it should be cleaned in time (mainly cleaning the lifting table and blade)

※When cleaning the blade , it is strictly forbidden to use hard objects to beat and other bad operations .

※Regularly check whether the bearing of the swing arm of the machine is short of grease loose .

※When cleaning , first use detergent + brush for fine cleaning , and then rinse with tap water: ( It is forbidden to rinse other parts with basins and high-pressure water guns)

※Do not use the machine under the influence of drugs or alcohol

※Commercial application ※Save this manual

※Read and use the manual frequently, and use it to guide others

If you want to know the operation, installation and maintenance video, you can contact us at any time!

Need Help?